If you’re in the textile business right now, you already feel it.
It’s not just about producing fabric anymore. It’s about controlling costs, reducing waste, managing machines, handling customers, and still trying to make a decent profit at the end of the month.
Everything has become more competitive. Raw material prices change. Labor costs are rising. Customers want faster delivery. And even a small mistake in costing can affect your margins.
Let’s talk about it in a real, practical way.
The Industry Is Big — But It’s Changing
The textile industry is worth nearly $700 billion globally. That sounds huge — and it is. But the way money is flowing inside the industry is changing.
Earlier, it was mostly about garments and fashion fabrics.
Now, a big part of growth is coming from technical textiles — fabrics used in:
- Car seats
- Medical bandages
- Construction materials
- Agricultural nets
- Industrial protective wear
These are not fashion products. They are performance products. They need precision and consistency. And they usually bring better margins because they are B2B-focused.
If someone is planning expansion, this is one segment worth looking at seriously.
Government Support Is Growing
In countries like India and across Southeast Asia, governments are investing in mega textile parks.
The idea is simple:
Keep spinning, weaving, dyeing, and finishing in one location.
Why does this matter?
- Lower transportation costs
- Faster production
- Better infrastructure
- Easier compliance
- Improved efficiency
It saves time and money — and in this business, both matter.
Machines Are Getting Smarter
Earlier, a loom was just a loom.
Now, machines can:
- Detect broken threads automatically
- Identify defects in fabric
- Track efficiency
- Send alerts before breakdowns
Factories are not just buying machines anymore. They are buying data.
And data means control.
The Real Problem: Yarn Waste
Here’s something many mill owners underestimate — small losses.
In spinning, you can lose 5% to 15% during fiber cleaning.
In warping, around 6% may remain unused or get wasted during setup.
In weaving, another 1% to 2% goes in trimmings and handling.
Individually, these numbers look small. But when you’re working with tons of yarn every month, that “small” percentage becomes lakhs of rupees. If you reduce waste even slightly, your yearly savings can be enough to invest in new machinery. Waste control is profit control.
Why Manual Management Doesn’t Work Anymore
Managing production with registers and Excel sheets creates:
- Delayed information
- Stock confusion
- Wrong costing
- Poor planning
In 2026, you need real-time visibility.
That’s where ERP systems come in. But not every ERP is right for every mill.
Let’s understand them in simple terms.
Choosing the Right ERP
TexFo – Built for Weaving Units
TexFo is focused specifically on textile manufacturing.
It tracks yarn from purchase to finished fabric.
It shows how much yarn went into a beam and how much waste came out.
It doesn’t overload you with unnecessary features.
Best for:
- Weaving units
- Owners who want daily production data on their phone
- Businesses that want simple, focused control
Odoo – Flexible and Expandable
Odoo works in modules.
You can start small — maybe just inventory.
Later, you can add accounting, CRM, retail, or e-commerce.
It’s good for businesses planning to grow beyond manufacturing.
Best for:
- Growing brands
- Businesses entering retail
- Companies managing many product variations
Oracle NetSuite – For Big Operations
Oracle NetSuite is for large companies with multiple locations.
It handles:
- Different currencies
- International taxes
- Global reporting
If you have operations in multiple countries, this gives you a full overview.
It’s powerful — and expensive.
TallyPrime – Strong in Accounting
TallyPrime is extremely popular in Indian textile markets.
It’s not a manufacturing ERP, but it is excellent for:
- GST
- Accounting
- Financial reports
Most accountants already know how to use it, which makes life easier.
Datatex – For Large Technical Mills
Datatex is built for big textile operations.
It can track:
- Water usage
- Energy consumption
- Carbon footprint
- Advanced production data
It’s ideal for large composite mills and businesses focused on sustainability and Industry 4.0.
